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Research Article| Volume 97, ISSUE 11, P6777-6784, November 2014

Prevalence of thermoduric bacteria and spores on 10 Midwest dairy farms

Open ArchivePublished:September 06, 2014DOI:https://doi.org/10.3168/jds.2014-8342

      Abstract

      Thermoduric bacteria (TDB), including sporeformers and their spores, can be present in milk and dairy products even after pasteurization. They have the potential to adversely affect the quality and shelf life of products. The objectives of this study were to identify the origin and common species of heat-resistant bacteria occurring during summer and winter on Midwest dairy farms. Bulk tank milk samples were taken from 10 dairy farms located along the South Dakota section of Interstate 29, with herd sizes ranging from 650 to 3,500 lactating dairy cows. Milk samples were profiled for the prevalence of TDB and spore counts (SC). Corn silage samples and swabs of the milking clusters were also taken at the dairies to further profile the potential sources of TDB and SC. The samples were taken 3 times during 2 seasons [winter (January–March) and summer (June–August)] to track seasonal changes in the farm bacterial flora. During winter, the average TDB counts in bulk tank milk were 2.61 log compared with 2.76 log TDB counts in the summer. The SC was 1.08 log in the winter, which was half the 2.06 log SC present in the summer season. Corn silage sampled in winter contained a 7.57 log TDB count compared with an increased 10.77 log TDB count during summer sampling. Concentrations of SC in corn silage reached an average of 6.3 log in winter compared with 11.81 log for summer. The seasonal effect was evident with an increase in summer counts across the board for TDB and SC, both in the feed and bulk tank milk samples. Bacillus licheniformis was the predominant species identified in 62.4% of winter (85 total) and 49.4% of summer (83 total) samples. Bacillus subtilis made up 9.4% of the remaining winter isolates, followed by Bacillus sonorensis at 8.2%. Conversely, B. sonorensis made up 12% of the summer isolates followed by Bacillus pumilus at 10.8%. Bacillus licheniformis is a ubiquitous microbe and was isolated from both TDB and sporeformer categories in all 3 sample types. There were larger increases in SC than TDB, indicating that summer temperatures and conditions may favor proliferation of sporeforming bacteria over that of TDB. In conclusion, samples from bulk tank milk, milking cluster swabs, and corn silage samples at each of the 10 sites indicated that B. licheniformis was the major contaminant species, regardless of season. In this experiment, corn silage was the major environmental source of both TDB and SC with higher concentrations in summer when compared with winter.

      Key words

      Introduction

      Food safety has come a long way since the days of drinking warm raw milk, fresh from the udder. While some argue this to be the healthiest and highest quality milk, current food recalls and foodborne illness outbreaks indicate the need for pasteurization. Along with safety, consumers are becoming more readily aware of food quality and insist upon products with the highest standards for excellence. As the population continues to increase, the consumption and demand for high-quality dairy products follows suit. In the United States, the Food and Drug Administration along with the USDA have declared that thermoduric, thermophilic, psychrotrophic, and spore-forming bacteria pose the greatest spoilage threat to dairy products (
      • Hull R.R.
      • Toyne S.
      • Haynes I.N.
      • Lehmann F.L.
      Thermoduric bacteria: A re-emerging problem in cheesemaking.
      ). Pasteurization is a necessary step for safe consumption of fluid milk and other dairy products (
      • Gleeson D.
      • O’Connell A.
      • Jordan K.
      Review of potential sources and control of thermoduric bacteria in bulk-tank milk.
      ), but it does not fully inactivate heat-tolerant microorganisms. Thermoduric bacteria (TDB) have the potential to withstand pasteurization temperatures (
      • Rückert A.
      • Ronimus R.S.
      • Morgan H.W.
      A RAPD-based survey of thermophilic bacilli in milk powders from different countries.
      ;
      • Gleeson D.
      • O’Connell A.
      • Jordan K.
      Review of potential sources and control of thermoduric bacteria in bulk-tank milk.
      ). In addition, some highly heat-resistant spores can survive UHT (

      Harrington R. 2009. Asia and UHT milk to lead strong growth in aseptic packaging. Food Production Daily. Accessed Apr. 2014. http://www.foodproductiondaily.com/Packaging/Asia-and-UHT-milk-to-lead-strong-growth-in-aseptic-packaging

      ) and even spray-drying processes and persist in pasteurized powders (
      • Hammer P.
      • Lembke F.
      • Suhren G.
      • Heeschen W.
      Characterization of a heat resistant mesophilic Bacillus species affecting quality of UHT-milk—A preliminary report. Kiel.
      ). Similarly, psychrotrophic bacteria have the ability to proliferate at refrigeration temperatures (
      • Hull R.R.
      • Toyne S.
      • Haynes I.N.
      • Lehmann F.L.
      Thermoduric bacteria: A re-emerging problem in cheesemaking.
      ;
      • te Giffel M.C.
      • Beumer R.R.
      • Slaghuis B.A.
      • Rombouts F.M.
      Occurrence and characterization of (physchrotrophic) Bacillus cereus on farms in the Netherlands.
      ). Contamination in raw milk can arise from a variety of sources including, but not limited to soil (
      • Slaghuis B.A.
      • te Giffel M.C.
      • Beumer R.R.
      • André G.
      Effect of pasturing on the incidence of Bacillus cereus spores in raw milk.
      ;
      • Vissers M.M.M.
      • Driehuis F.
      • te Giffel M.C.
      • De Jong P.
      • Lankveld J.M.G.
      Concentrations of butyric acid bacteria spores in silage and relationships with aerobic deterioration.
      ), feed (
      • Hull R.R.
      • Toyne S.
      • Haynes I.N.
      • Lehmann F.L.
      Thermoduric bacteria: A re-emerging problem in cheesemaking.
      ;
      • Slaghuis B.A.
      • te Giffel M.C.
      • Beumer R.R.
      • André G.
      Effect of pasturing on the incidence of Bacillus cereus spores in raw milk.
      ;
      • te Giffel M.C.
      • Wagendorp A.
      • Herrewegh A.
      • Driehuis F.
      Bacterial spores in silage and raw milk.
      ), water (
      • Billing E.
      • Cuthbert W.A.
      Bitty cream: The occurrence and significance of Bacillus cereus in raw milk supplies.
      ;
      • Torp M.
      • Holstad G.
      • Granum P.E.
      Bacillus cereus—Feeds and feces as major contamination sources in milk on a dairy farm.
      ), bedding (
      • Hull R.R.
      • Toyne S.
      • Haynes I.N.
      • Lehmann F.L.
      Thermoduric bacteria: A re-emerging problem in cheesemaking.
      ;
      • Torp M.
      • Holstad G.
      • Granum P.E.
      Bacillus cereus—Feeds and feces as major contamination sources in milk on a dairy farm.
      ;
      • te Giffel M.C.
      • Wagendorp A.
      • Herrewegh A.
      • Driehuis F.
      Bacterial spores in silage and raw milk.
      ), manure (
      • Hull R.R.
      • Toyne S.
      • Haynes I.N.
      • Lehmann F.L.
      Thermoduric bacteria: A re-emerging problem in cheesemaking.
      ;
      • Van Heddeghem A.
      • Vlaemynck G.
      Sources of contamination of milk with B. cereus on the farm and in the factory.
      ;
      • Fagerlund A.
      • Ween O.
      • Lund T.
      • Hardy S.P.
      • Granum P.E.
      Genetic and functional analysis of the cytK family of genes in Bacillus cereus.
      ), teats (
      • Christiansson A.
      • Bertilsson J.
      • Svensson B.
      Bacillus cereus spores in raw milk: Factors affecting the contamination of milk during the grazing period.
      ), and milking equipment (
      • Van Heddeghem A.
      • Vlaemynck G.
      Sources of contamination of milk with B. cereus on the farm and in the factory.
      ;
      • Christiansson A.
      • Bertilsson J.
      • Svensson B.
      Bacillus cereus spores in raw milk: Factors affecting the contamination of milk during the grazing period.
      ;
      • Torp M.
      • Holstad G.
      • Granum P.E.
      Bacillus cereus—Feeds and feces as major contamination sources in milk on a dairy farm.
      ;
      • te Giffel M.C.
      • Wagendorp A.
      • Herrewegh A.
      • Driehuis F.
      Bacterial spores in silage and raw milk.
      ). Spores, specifically, Bacillus species, are commonly present in raw milk (
      • Crielly E.M.
      • Logan N.A.
      • Anderton A.
      Studies on the Bacillus flora of milk and milk products.
      ;
      • Scheldeman P.
      • Pil A.
      • Herman L.
      • De Vos P.
      • Heyndrickx M.
      Incidence and diversity of potentially highly heat-resistant spores isolated at dairy farms.
      ), and in farm bulk milk tanks have reached up to 3 log (
      • Vissers M.M.M
      • Driehuis F.
      • te Giffel M.C.
      • De Jong P.
      • Lankveld J.M.G.
      Minimizing the level of butyric acid bacteria spores in farm tank milk.
      ;
      • Scheldeman P.
      • Pil A.
      • Herman L.
      • De Vos P.
      • Heyndrickx M.
      Incidence and diversity of potentially highly heat-resistant spores isolated at dairy farms.
      ). Spore concentrations of 3 log have been reported on teat cups and milking clusters (
      • Scheldeman P.
      • Pil A.
      • Herman L.
      • De Vos P.
      • Heyndrickx M.
      Incidence and diversity of potentially highly heat-resistant spores isolated at dairy farms.
      ).
      The thermoduric sporeformers and their spores can be carried over to dairy products (
      • Lukášová J.
      • Vyhnálková J.
      • Páčová Z.
      Bacillus species in raw milk and in the farm environment.
      ;
      • Hill B.M.
      • Smythe B.W.
      Endospores of thermophilic bacteria in ingredient milk powders and their significance to the manufacture of sterilized milk products: An industrial perspective.
      ). They are especially significant in dried products due to the concentration effect. Milk powders are highly lucrative dairy products, because of their ease of transportation and prolonged shelf life compared with fluid milk (
      Tetra Pak Processing Systems
      Milk and whey powder.
      ). Their prolonged shelf life makes them an ideal product for worldwide exports. At the present time, however, there are no international standards set for acceptable spore concentrations in milk powders. A large majority of bacteria recovered from milk powders are classified under the genus Bacillus. In a large study encompassing powders from 18 different countries, 92% of bacteria isolates recovered were classified as Geobacillus stearothermophilus, Bacillus licheniformis, or Anoxybacillus flavithermus (
      • Scott S.A.
      • Brooks J.D.
      • Rakonjac J.
      • Walker K.M.R.
      • Flint S.H.
      The formation of thermophilic spores during the manufacture of whole milk powder.
      ). These strains are classified as thermophilic bacteria, as they could grow at high temperatures and proliferate during the regeneration sections of the pasteurizer plate and stages of the evaporator during milk processing (
      • Scott S.A.
      • Brooks J.D.
      • Rakonjac J.
      • Walker K.M.R.
      • Flint S.H.
      The formation of thermophilic spores during the manufacture of whole milk powder.
      ). Processing milk into powder concentrates total milk solids as well as any spores or spore-forming bacteria present in the incoming raw milk (
      • Hill B.M.
      • Smythe B.W.
      Endospores of thermophilic bacteria in ingredient milk powders and their significance to the manufacture of sterilized milk products: An industrial perspective.
      ). A recent comprehensive review includes the details on aerobic sporeformers and their implications for dairy industry (
      • Anand S.
      • Khanal S.N.
      ).
      The incidence of spores and TDB in bulk tank milk has been extensively reported in many parts of the world, but none have been recently conducted in the Midwestern United States (
      • Boor K.J.
      • Brown D.P.
      • Murphy S.C.
      • Kozlowski S.M.
      • Bandler D.K.
      Microbiological and chemical quality of raw milk in New York State.
      ;
      • Christiansson A.
      • Bertilsson J.
      • Svensson B.
      Bacillus cereus spores in raw milk: Factors affecting the contamination of milk during the grazing period.
      ;
      • te Giffel M.C.
      • Wagendorp A.
      • Herrewegh A.
      • Driehuis F.
      Bacterial spores in silage and raw milk.
      ;
      • Scheldeman P.
      • Pil A.
      • Herman L.
      • De Vos P.
      • Heyndrickx M.
      Incidence and diversity of potentially highly heat-resistant spores isolated at dairy farms.
      ,
      • Magnusson M.
      • Christiansson A.
      • Svensson B.
      • Kolstrup C.
      Effect of different premilking manual teat cleaning methods on bacterial spores in milk.
      ;
      • Coorevits A.
      • De Jonghe V.
      • Vandroemme J.
      • Reekmans R.
      • Heyrman J.
      • Messens W.
      • De Vos P.
      • Heyndrickx M.
      Comparative analysis of the diversity of aerobic spore- forming bacteria in raw milk from organic and conventional dairy farms.
      ).
      • Magnusson M.
      • Christiansson A.
      • Svensson B.
      • Kolstrup C.
      Effect of different premilking manual teat cleaning methods on bacterial spores in milk.
      conducted an extensive study troubleshooting different premilking teat-cleaning procedures to decrease the number of spores in the resultant bulk tank milk. A predictive modeling system created by
      • Vissers M.M.M
      • Driehuis F.
      • te Giffel M.C.
      • De Jong P.
      • Lankveld J.M.G.
      Minimizing the level of butyric acid bacteria spores in farm tank milk.
      estimated soil contamination of teats results in 33% of bulk tank milk containing greater than 1,000 spores/mL. Another study conducted in New York State found that the mean number of aerobic spores in raw milk supply was around 49 spores/mL, and the corresponding TDB was enumerated at 129 cfu/mL (
      • Boor K.J.
      • Brown D.P.
      • Murphy S.C.
      • Kozlowski S.M.
      • Bandler D.K.
      Microbiological and chemical quality of raw milk in New York State.
      ).
      The present study comprised 10 dairies ranging from 650 to 3,500 lactating cows located on the eastern part of South Dakota along Interstate 29. This experiment tracked the incidences and sources of TDB and bacterial spore contamination on the 10 local dairies and the raw milk in bulk tanks that supplied milk for the Central Federal Milk Order No. 32 of the central Midwestern United States. Winter and summer samples were tested to assess the variation between both seasons. Environmental samples comprising corn silage and milking cluster swabs were also collected at 9 of the farms to track potential cross contamination into the bulk tank milk. The identity of the dairies remained confidential, but each was identified with a specific number. Each dairy was sampled a total of 3 times both in winter (January–March) and summer (June–August). Generally, no significant differences existed in the husbandry practices between seasons in the farms sampled.

      Materials and Methods

      Sample Collection

      Two 30-mL milk samples were taken from the bulk tank at each of the 10 sites. Environmental samples obtained from 9 of the 10 sites consisted of Quick Swabs (3M Co., St. Paul, MN) of the milking clusters and corn silage composites taken at 3 different heights of the pile. Raw milk samples were transported to the laboratory refrigerated and kept at <6°C, and then plated and incubated within 12 h of being obtained. Environmental swabs were kept refrigerated and plated within 24 h.
      Raw milk samples were split into 2 screw-cap tubes of 5-mL each. Environmental swabs were displaced into 9-mL PBS dilution tubes and then split into two. Samples of 10 ± 0.5 g of corn silage were diluted in 90 mL of PBS and then placed in a stomacher for 2 min at 260 rpm (
      • te Giffel M.C.
      • Wagendorp A.
      • Herrewegh A.
      • Driehuis F.
      Bacterial spores in silage and raw milk.
      ) and then split in half into screw-cap tubes.

      Sample Plating

      Heat treatments for thermoduric bacteria counts (TDC) or laboratory pasteurization counts, and spore counts (SC) were 63 ± 0.5°C for 30 min and 80 ± 0.5°C (mean ± SE) for 10 min, respectively. Sterile 20 × 125-mm screw cap test tubes were used for water bath incubations; the water level was in contact with the entire sample without covering the test tube lid (
      • Wehr H.M.
      • Frank J.
      ). Samples were cooled for 10 min in an ice water bath and then pour plated in duplicate on plate count agar (Remel Inc., Lenexa, KS). Duplicates were incubated at ideal growth temperatures for each group of bacteria: psychrotolerants at 4°C for 7 d and mesophiles and thermophiles for 48 h at 37 and 55oC, respectively.

      Isolate Identification

      Morphologically different colonies were taken at random from the plates from each sample type and site. A portion of the spore-forming isolates were sent for genetic identification to the Food Safety Laboratory, Cornell University (Ithaca, NY). These isolates were identified by PCR using a portion of the rpoB sequences according to previously documented procedures (
      • Huck J.R.
      • Woodcock N.H.
      • Ralyea R.D.
      • Boor K.J.
      Molecular subtyping and characterization of psychrotolerant endospore-forming bacteria in two New York State fluid milk processing systems.
      ). Identifications were based on phylogenetic comparisons of a 635-bp region of the rpoB gene. Raw sequence data was edited using identified using Sequencher (Gene Codes Co., Ann Arbor, MI). The rest of the isolates were sent to the Animal Disease Research and Diagnostic Laboratory at South Dakota State University (Brookings) to be identified through matrix-assisted laser desorption/ionization and time-of-flight (MALDI-TOF) mass spectrometry (MALDI Biotyper; Bruker Daltonics Inc., Billerica, MA). Colonies were freshly grown overnight at either 37 or 55°C on tryptic soy agar (Remel Inc.) infused with 5% sheep blood or brain-heart infusion agar. Samples sent for MALDI-TOF were freshly grown without refrigeration in order to retain the integrity of cellular proteins. All of the isolate identifications are reported together in the Results and Discussion section.

      Statistical Analysis

      Statistical analyses were performed using SAS (SAS Institute Inc., Cary, NC). Microbiological counts were logarithmically transformed before calculating means. The generalized linear model (GLM) was used to determine statistical differences between means (P < 0.0001) and factorial orders up to 2. A zero-inflated Poisson regression was also performed to test for interactions.

      Results and Discussion

      Spores

      Spore counts were different between all farms (P < 0.0001) and between winter and summer (P < 0.0001). Table 1 breaks SC down into thermophilic and mesophilic, whereas Table 2 compartmentalizes counts for each specific site and between summer and winter sampling periods. Each season was sampled a total of 3 times with 2 raw milk samples pulled from the bulk tank each time. Peak SC for summer was 2.41 log observed at sites 5 and 6, closely followed by site 2 with 2.39 log. The overall average (±SE) for the summer was 2.06 ± 0.36 log. There were only 3 sites during the summer that had SC under 2 log.
      Table 1Mean seasonal variation for mesophilic and thermophilic bacteria
      Sample
      Means of 6 observations from 2 replicates (P<0.0001).
      Average

      temperature (°C)
      Spores
      Means of 3 observations from 2 replicates (P<0.0001).
      Thermoduric bacteria
      Means of 3 observations from 2 replicates (P<0.0001).
      MesophileThermophileTotalMesophileThermophileTotal
      Winter−9
       Raw milk (log cfu/mL)0.69
      Different superscript letters within a row indicate differences between mesophiles and thermophiles within spore and thermoduric bacteria categories (P<0.0001).
      0.39
      Different superscript letters within a row indicate differences between mesophiles and thermophiles within spore and thermoduric bacteria categories (P<0.0001).
      1.08
      Different superscript letters within a column indicate differences between summer and winter within spore and thermoduric bacteria categories (P<0.0001).
      1.71
      Different superscript letters within a row indicate differences between mesophiles and thermophiles within spore and thermoduric bacteria categories (P<0.0001).
      0.91
      Different superscript letters within a row indicate differences between mesophiles and thermophiles within spore and thermoduric bacteria categories (P<0.0001).
      2.61
      Different superscript letters within a column indicate differences between summer and winter within spore and thermoduric bacteria categories (P<0.0001).
       Milking cluster (log cfu/cm
      Means of 3 observations from 2 replicates (P<0.0001).
      )
      1.41
      Different superscript letters within a row indicate differences between mesophiles and thermophiles within spore and thermoduric bacteria categories (P<0.0001).
      1.20
      Different superscript letters within a row indicate differences between mesophiles and thermophiles within spore and thermoduric bacteria categories (P<0.0001).
      2.61
      Different superscript letters within a column indicate differences between summer and winter within spore and thermoduric bacteria categories (P<0.0001).
      1.59
      Different superscript letters within a row indicate differences between mesophiles and thermophiles within spore and thermoduric bacteria categories (P<0.0001).
      1.28
      Different superscript letters within a row indicate differences between mesophiles and thermophiles within spore and thermoduric bacteria categories (P<0.0001).
      2.87
      Different superscript letters within a column indicate differences between summer and winter within spore and thermoduric bacteria categories (P<0.0001).
       Corn silage (log cfu/g)3.35
      Different superscript letters within a row indicate differences between mesophiles and thermophiles within spore and thermoduric bacteria categories (P<0.0001).
      2.95
      Different superscript letters within a row indicate differences between mesophiles and thermophiles within spore and thermoduric bacteria categories (P<0.0001).
      6.30
      Different superscript letters within a column indicate differences between summer and winter within spore and thermoduric bacteria categories (P<0.0001).
      3.843.737.57
      Different superscript letters within a column indicate differences between summer and winter within spore and thermoduric bacteria categories (P<0.0001).
      Summer30
       Raw milk (log cfu/mL)0.941.122.06
      Different superscript letters within a column indicate differences between summer and winter within spore and thermoduric bacteria categories (P<0.0001).
      1.85
      Different superscript letters within a row indicate differences between mesophiles and thermophiles within spore and thermoduric bacteria categories (P<0.0001).
      0.91
      Different superscript letters within a row indicate differences between mesophiles and thermophiles within spore and thermoduric bacteria categories (P<0.0001).
      2.76
      Different superscript letters within a column indicate differences between summer and winter within spore and thermoduric bacteria categories (P<0.0001).
       Milking cluster (log cfu/cm
      Means of 3 observations from 2 replicates (P<0.0001).
      )
      1.581.453.03
      Different superscript letters within a column indicate differences between summer and winter within spore and thermoduric bacteria categories (P<0.0001).
      1.761.633.39
      Different superscript letters within a column indicate differences between summer and winter within spore and thermoduric bacteria categories (P<0.0001).
       Corn silage (log cfu/g)6.22
      Different superscript letters within a row indicate differences between mesophiles and thermophiles within spore and thermoduric bacteria categories (P<0.0001).
      5.59
      Different superscript letters within a row indicate differences between mesophiles and thermophiles within spore and thermoduric bacteria categories (P<0.0001).
      11.81
      Different superscript letters within a column indicate differences between summer and winter within spore and thermoduric bacteria categories (P<0.0001).
      5.75
      Different superscript letters within a row indicate differences between mesophiles and thermophiles within spore and thermoduric bacteria categories (P<0.0001).
      5.02
      Different superscript letters within a row indicate differences between mesophiles and thermophiles within spore and thermoduric bacteria categories (P<0.0001).
      10.77
      Different superscript letters within a column indicate differences between summer and winter within spore and thermoduric bacteria categories (P<0.0001).
      a,b Different superscript letters within a row indicate differences between mesophiles and thermophiles within spore and thermoduric bacteria categories (P < 0.0001).
      c,d Different superscript letters within a column indicate differences between summer and winter within spore and thermoduric bacteria categories (P < 0.0001).
      1 Means of 6 observations from 2 replicates (P < 0.0001).
      2 Means of 3 observations from 2 replicates (P < 0.0001).
      Table 2Total spore and thermoduric bacterial counts in raw bulk tank milk samples (log cfu/mL)
      SiteTotal sporesTotal thermoduric bacteria
      Summer
      Average of 3 sampling periods with 2 observations each in duplicate (June–August)
      Winter
      Average of 3 sampling periods with 2 observations each in duplicate (January–March)
      Summer
      Average of 3 sampling periods with 2 observations each in duplicate (June–August)
      Winter
      Average of 3 sampling periods with 2 observations each in duplicate (January–March)
      12.071.733.262.70
      22.391.382.822.99
      32.250.501.922.16
      41.510.601.462.97
      52.410.902.232.39
      62.411.082.22.30
      71.61.004.453.50
      82.091.512.643.19
      92.271.513.671.81
      101.590.602.952.13
      Average
      Mean (±SE) of 10 sites with 18 observations per site (P<0.0001)
      2.06 ± 0.361.08 ± 0.442.76 ± 0.672.61 ± 0.54
      1 Average of 3 sampling periods with 2 observations each in duplicate (June–August)
      2 Average of 3 sampling periods with 2 observations each in duplicate (January–March)
      3 Mean (±SE) of 10 sites with 18 observations per site (P < 0.0001)
      Overall SC average (±SE) during the winter was much lower at 1.08 ± 0.44 log. There was greater variation during winter, with SC ranging from 0.50 log (site 3) up to 1.73 log (site 1). The winter SC average was about 1 log lower than during the summer, showing a trend (P < 0.0001) for more spores during the summer.
      Corn silage was sampled from 9 out of the 10 sites (site 5 exempt). Table 3 summarizes total SC for winter and summer. Seasons differed statistically (P < 0.001) with winter SC being much more variable than summer. Maximum SC were 13.10 log (site 10) down to a minimum of 10.71 log (site 3) and an average (±SE) of 11.81 ± 0.71 log. Most summer SC grew at temperatures typical of mesophilic bacteria (6.22 out of 11.81 log; Table 1); however, summer thermophilic SC (5.59 log) saw a larger increase compared with winter SC.
      Table 3Total spore and thermoduric bacterial counts in corn silage samples (log cfu/g)
      SiteTotal sporesTotal thermoduric bacteria
      Summer
      Average of 3 sampling periods each in duplicate (June–August)
      Winter
      Average of 3 sampling periods each in duplicate (January–March)
      Summer
      Average of 3 sampling periods each in duplicate (June–August)
      Winter
      Average of 3 sampling periods each in duplicate (January–March)
      111.607.0911.018.20
      211.778.379.819.90
      310.714.459.895.52
      411.386.0211.247.81
      612.836.0011.828.56
      712.034.4810.945.25
      810.839.1111.519.98
      911.995.9510.176.64
      1013.105.1910.506.34
      Average
      Mean (±SE) of 9 sites with 3 observations per site (P<0.001)
      11.81 ± 0.716.30 ± 1.6210.77 ± 0.717.57 ± 1.76
      1 Average of 3 sampling periods each in duplicate (June–August)
      2 Average of 3 sampling periods each in duplicate (January–March)
      3 Mean (±SE) of 9 sites with 3 observations per site (P < 0.001)
      The SC during winter were almost half those of summer, with an average (±SE) of 6.30 ± 1.62 log. Corn silage was stored outside on the farms and very little, if any, bacterial growth would have been supported on the surface at such extreme low temperatures (−9°C).
      Spore concentrations in corn silage samples were higher than previously recorded in the literature (
      • te Giffel M.C.
      • Wagendorp A.
      • Herrewegh A.
      • Driehuis F.
      Bacterial spores in silage and raw milk.
      ;
      • McGuiggan J.T.M.
      • McCleery D.R.
      • Hannan A.
      • Gilmour A.
      Aerobic spore-forming bacteria in bulk raw milk: Factors influencing the numbers of psychrotrophic, mesophilic and thermophilic Bacillus spores.
      ). The current study, however, looked at both mesophilic and thermophilic SC, whereas those other 2 studies focused on mesophilic spores only. Silage sampled in the current study was all stored outside in silage piles covered with a tarp. In the other 2 studies cited, however, silage was kept in concrete silos, which may better preserve the feed compared with a pile method, as less open face exists on top of a silo than on a pile of silage. Although other feedstuffs could have been sampled, corn silage was chosen, as it was fed daily on each farm and made up a substantial portion of the daily ration.
      Milking cluster samples differed significantly between sites (P < 0.001; Table 4). Summer mesophilic SC at 1.58 log were not different than thermophilic (1.45 log). Site 2 was the only farm with total SC exceeding 4 log, which may explain why its milk SC at 2.39 log ranked third highest. This is lower than the reported maximum values of up to 3 log SC (
      • Scheldeman P.
      • Pil A.
      • Herman L.
      • De Vos P.
      • Heyndrickx M.
      Incidence and diversity of potentially highly heat-resistant spores isolated at dairy farms.
      ).
      Table 4Total spores and thermoduric bacterial counts in milking cluster swabs samples (log cfu/cm
      Average of 3 sampling periods each in duplicate (January–March)
      )
      SiteTotal sporesTotal thermoduric bacteria
      Summer
      Average of 3 sampling periods each in duplicate (June–August)
      Winter
      Average of 3 sampling periods each in duplicate (January–March)
      Summer
      Average of 3 sampling periods each in duplicate (June–August)
      Winter
      Average of 3 sampling periods each in duplicate (January–March)
      12.011.963.162.49
      24.054.384.024.05
      32.440.352.721.16
      42.572.162.842.25
      63.322.954.743.42
      73.522.193.793.42
      83.483.183.342.92
      93.213.503.043.06
      102.642.822.843.02
      Average
      Mean (±SE) of 9 sites with 3 observations per site (P<0.001)
      3.03 ± 0.652.61 ± 1.143.39 ± 0.672.87 ± 0.83
      1 Average of 3 sampling periods each in duplicate (June–August)
      2 Average of 3 sampling periods each in duplicate (January–March)
      3 Mean (±SE) of 9 sites with 3 observations per site (P < 0.001)
      Winter SC for milking cluster swabs were lower at 2.61 log, albeit with much larger variability between sites. Site 2 once again had maximum SC with 4.38 log compared with the minimum 0.35 log for site 3. This may have resulted from dirty milking clusters used in site 2 parlor, as the SC from the milking clusters at site 2 was the highest (Table 4) The amount of soil on the teats was shown to be a large contributor to higher SC in bulk tank milk (
      • Vissers M.M.M.
      • Driehuis F.
      • te Giffel M.C.
      • De Jong P.
      • Lankveld J.M.G.
      Concentrations of butyric acid bacteria spores in silage and relationships with aerobic deterioration.
      ). In the current trial, total winter SC were 2.61 log compared with 3.03 log during the summer. This was similar to SC in previous reports, which averaged 3.0 logs (
      • Vissers M.M.M
      • Driehuis F.
      • te Giffel M.C.
      • De Jong P.
      • Lankveld J.M.G.
      Minimizing the level of butyric acid bacteria spores in farm tank milk.
      ;
      • Scheldeman P.
      • Pil A.
      • Herman L.
      • De Vos P.
      • Heyndrickx M.
      Incidence and diversity of potentially highly heat-resistant spores isolated at dairy farms.
      ).

      TDB

      Bulk milk tank samples had higher TDC compared with SC. During the summer, TDB were composed of more mesophiles (1.85 log) than thermophiles (0.91 log; shown in Table 1), which is good, as they are less likely to survive and regenerate during milk processing (
      • Scott S.A.
      • Brooks J.D.
      • Rakonjac J.
      • Walker K.M.R.
      • Flint S.H.
      The formation of thermophilic spores during the manufacture of whole milk powder.
      ;
      • Gleeson D.
      • O’Connell A.
      • Jordan K.
      Review of potential sources and control of thermoduric bacteria in bulk-tank milk.
      ). The average summer TDC was 2.76 log, with the highest value at 4.45 log observed on site 7 and the lowest of 1.46 log on site 4. Variability existed between sites; however, only 3 of the 10 sites had TDC that exceeded 3 log during the summer.
      The 10 sites were highly variable in TDC, suggesting that individual cleaning practices may have a substantial effect on the presence of thermoduric bacteria in raw milk. This suggests the need for milk production as well as manufacturing facilities to pay special attention to their cleaning-in-place procedures, especially during the summer months to prevent any potential contamination issues. A previous study statistically followed the correlation between high-quality raw milk and high wash water and efficacy of cleaning chemicals preluded only by teat condition and score (
      • Elmoslemany A.M.
      • Keefe G.P.
      • Dohoo I.R.
      • Jayarao B.M.
      Risk factors for bacteriological quality of bulk tank milk in Prince Edward Island dairy herds. Part 2: Bacteria count specific risk factors.
      ). Thermoduric thermophiles are of interest specifically, as they can proliferate within segments of the pasteurizer regeneration section and within stages of the evaporator (
      • Scott S.A.
      • Brooks J.D.
      • Rakonjac J.
      • Walker K.M.R.
      • Flint S.H.
      The formation of thermophilic spores during the manufacture of whole milk powder.
      ). Site 7 consistently had higher counts for both winter and summer, indicating a source of contamination or need for better cleaning practices on this particular farm. One plausible explanation may be the presence of a biofilm on milking equipment formed in milk or mineral deposits on cracks or imperfections in the rubber parts of the equipment. Biofilm formation protects viable cells from the effects of sanitation and cleaning-in-place procedures, allowing recontamination as fresh raw milk is obtained (
      • Zottola E.A.
      • Sasahara K.C.
      Microbial biofilms in the food processing industry—Should they be a concern?.
      ;
      • Kumar C.G.
      • Anand S.K.
      Significance of microbial biofilms in food industry: A review.
      ). A possible reason for variability on the farms may be due to cleaning-resistant biofilms leading to inconsistent cross-contamination.
      The average TDC in summer corn silage samples was 10.77 log (Table 3). Although this count is high, summer SC actually exceeded TDC in corn silage, the only sample where SC were higher than TDC for either season (Table 1). All silage sampled was stored outside with no protection from the elements. The highest summer TDC were observed on site 6 with 11.82 log compared with site 2, which had the lowest value at 9.81 log. The reason that feed was sampled is because sporeformers have the ability to pass through the gastrointestinal tract and have been isolated in feces and fecal material (
      • Huck J.R.
      • Sonnen M.
      • Boor K.J.
      Tracking heat-resistant cold-thriving fluid milk spoilage bacteria from farm to packaged product.
      ), so they can potentially influence the contamination of the milking equipment and bulk tank milk. Although the feed was tested for sporeformers, the fecal matter was not sampled in the current study, but high levels in the feed may potentially correlate with high sporeformers in the feces.
      The milking cluster swabs showed seasonal TDC variations and also variations from the 9 specific sites (P < 0.001). The average summer TDC was 3.39 log, with a peak of almost 5 log occurring on site 6 (4.74 log) down to 2.72 log on site 3. It has been reported that during summer grazing, cow teats have the potential to be more contaminated due to increased exposure to soil in pastures and extended hours spent outside grazing (
      • Christiansson A.
      • Bertilsson J.
      • Svensson B.
      Bacillus cereus spores in raw milk: Factors affecting the contamination of milk during the grazing period.
      ).
      Higher TDC on milking equipment may result in higher counts in the bulk milk tank. The nature of the milking cluster places this piece of equipment in direct close contact with individual teats, and has the potential to pick up dirt, soil, bedding, feces, or other contaminants left over after the precleaning process. Milking clusters enter in direct contact with raw milk after it leaves the udder and any contaminants present will also be mixed in with the final milk kept in the tank. A study conducted in New York State comprised 855 raw milk samples taken in the winter (December–January) and found an average of 129 cfu/mL for the laboratory pasteurization counts representative of TDB. The counts were variable among the different sources, ranging from 80 cfu/mL (1.90 log) up to a maximum of 371 cfu/mL (2.56 log;
      • Boor K.J.
      • Brown D.P.
      • Murphy S.C.
      • Kozlowski S.M.
      • Bandler D.K.
      Microbiological and chemical quality of raw milk in New York State.
      ). The maximum and mean counts in the current study were a little higher at 4.05 and 2.87 log, respectively, compared with the New York study at 2.56 and 2.11 log TDB (
      • Boor K.J.
      • Brown D.P.
      • Murphy S.C.
      • Kozlowski S.M.
      • Bandler D.K.
      Microbiological and chemical quality of raw milk in New York State.
      ).

      Isolates

      Eighty-five isolates were identified in winter samples of milk (59), corn silage (10), and environment (18; Table 5). Eleven different species of bacteria were identified, the predominant ones being as follows: Bacillus licheniformis (62.4%), Bacillus subtilis (9.4%), and Bacillus sonorensis (8.2%). There was one occurrence of Klebsiella oxytoca isolated from a milking cluster. A less common species identified was Bacillus safensis, and it was found on one milking cluster and consequently also isolated from the milk samples from site 4. This suggests that contamination arising from milking clusters at this site has the potential of ending up in raw milk. Bacillus cereus was isolated in 2 instances, from milk and milking clusters. This species was also isolated from a milking cluster swab and bulk tank milk, but from different sites, so no strong conclusions can be drawn, except that the organism was present in both samples.
      Table 5Bacteria species identified in winter sampling
      Winter speciesNo. of positive

      identifications
      % of

      identifications
      Bacillus licheniformis5362
      Bacillus subtilis89
      Bacillus sonorensis78
      Bacillus pumilus56
      Bacillus safensis34
      Thermoactinomyces spp.34
      Bacillus cereus22
      Other
      Includes Bacillus cereus, Bacillus mycoides, Bacillus smithii, and Brevibacillus borstelensis.
      45
      Total85100
      1 Includes Bacillus cereus, Bacillus mycoides, Bacillus smithii, and Brevibacillus borstelensis.
      Summer sampling had 83 positive identifications of which 49.4% were B. licheniformis, 12% B. sonorensis, and 10.8% Bacillus pumilus (Table 6). Compared with winter (85 isolates), greater diversity existed, with 19 different species identified using MALDI-TOF mass spectrometry, including Klebsiella and Mannheimia haemolytica, which can cause zoonotic diseases in humans and respiratory diseases in calves (
      • Kehrenberg C.
      • Salmon S.A.
      • Watts J.L.
      • Schwarz S.
      Tetracycline resistance genes in isolates of Pasteurella multocida, Mannheimia haemolytica, Mannheimia glucosida and Mannheimia varigena from bovine and swine respiratory disease: Intergeneric spread of the tet (H) plasmid pMHT1.
      ;

      Helmick, K., A. Guthrie, and A. Mutlow. 2013. Klebsiella. American Association of Zoo Veterinarians Infectious Disease Committee Manual. American Association of Zoo Veterinarians, Yulee, FL.

      ). Klebsiella pneumoniae was isolated from raw milk and corn silage samples, but not from milking clusters. Raw milk bacteria were much more diverse than environmental isolates from milking clusters and corn silage, because the bulk tank is the source for all of the raw milk and any and all contamination from the milking equipment, udders, teats, feed, and so on.
      Table 6Bacteria species identified during the summer sampling
      Summer speciesNo. of positive

      identifications
      % of

      identifications
      Bacillus licheniformis4149
      Bacillus sonorensis1012
      Bacillus pumilus911
      Alcaligenes faecalis22
      Bacillus altitudinis22
      Bacillus subtilis22
      Klebsiella pneumoniae22
      Klebsiella oxytoca22
      Mannheimia haemolytica22
      Other
      Includes Bacillus cereus, Bacillus coagulans, Bacillus mycoides, Bacillus smithii, Bacillus thermoamylovorans, Geobacillus stearothermophilus, Ochrobactrum grignonense,Paenibacillus jamilae, Paenibacillus peoriae, Serratia marcescens, and Streptococcus gallolyticus.
      1113
      Total83100
      1 Includes Bacillus cereus, Bacillus coagulans, Bacillus mycoides, Bacillus smithii, Bacillus thermoamylovorans, Geobacillus stearothermophilus, Ochrobactrum grignonense,Paenibacillus jamilae, Paenibacillus peoriae, Serratia marcescens, and Streptococcus gallolyticus.
      There was distinct seasonal variability between winter and summer samples along with differences between the 10 sites sampled in this study. The incidence of the same bacteria species were tracked from environmental to raw milk samples. The most common species isolated was B. licheniformis, both from each of the 3 sample types and both seasons. Bacillus licheniformis has also been identified as a common contaminant of milk powders (
      • Scott S.A.
      • Brooks J.D.
      • Rakonjac J.
      • Walker K.M.R.
      • Flint S.H.
      The formation of thermophilic spores during the manufacture of whole milk powder.
      ). Although B. licheniformis is not a known human pathogen, it is an organism that arises during spoilage and, as with many bacteria high levels, will have adverse effects on milk organoleptic and functional properties (
      • Crielly E.M.
      • Logan N.A.
      • Anderton A.
      Studies on the Bacillus flora of milk and milk products.
      ).

      Conclusions

      The higher incidence of thermophiles during summer, both for thermoduric and spore-forming bacteria is of concern. This is something that needs to be addressed at the manufacturing plant level, as seasonal changes on farm cannot be avoided. Better cleaning procedures need to be implemented during the summer to not allow for more bacterial growth heightening the contamination risk into raw milk during the season. Seasonal changes must be kept in mind when processing milk, as they have large effect on the bacterial microflora present in raw milk. Thermophilic, thermoduric, and spore-forming bacteria have the ability to contaminate products postpasteurization. However, if their numbers can be reduced before pasteurization, it would reduce the risk in pasteurized dairy products. Contamination can occur at any level; however, seasonal changes in bacteria influence the potential risk factors in the final dairy products and should be studied more extensively. More studies of this nature need to be conducted on a larger scale in different regions of the country. A comprehensive study encompassing the entire United States would be helpful to obtain comprehensive data and provide an overall picture of the thermoduric bacterial populations present on dairy farms.

      Acknowledgments

      The authors thank Cornell University (Ithaca, NY) for molecular identification, and Seema Das (South Dakota State University, Brookings) for her assistance in identifying the bacterial isolates using MALDI-TOF. Gemechis Djira (Department of Mathematics, South Dakota State University, Brookings) is acknowledged for his assistance with statistical analysis. This work was funded by Dairy Management Inc. (Rosemont, IL) and administered by the Dairy Research Institute (DRI). The authors also acknowledge the support of the Agricultural Experiment Station (South Dakota State University) in conducting the study.

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      • Publisher’s Note
        Journal of Dairy ScienceVol. 97Issue 12
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          The November 2014 issue of the Journal of Dairy Science included an article in which errors were subsequently discovered (post-publication) by the authors in data presented in several tables and elsewhere in the article. The total log values were wrongly calculated but the changed data do not alter the discussion or conclusion of the study. Author G. D. Djira was added to acknowledge his contributions to the reanalysis of the data. However, because the errors were extensive, a corrigendum for the complete, corrected article is included in this issue (after this note).
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